AUTOMOTIVE OVERVIEW

What is automation in the automotive industry?

Automotive automation refers to the use of advanced technology in the manufacturing process or products to transfer part or all of the tasks previously performed by humans to machines. Consequently, the automated process requires minimal human intervention and is supported by various control systems to ensure that vehicles operate more quickly and accurately—some operations are even fully automated.

Applications of automation in the automotive industry

The automotive industry is highly dynamic and demands maximum flexibility from manufacturers. Increasing global competition requires smart manufacturing equipment to integrate with flexible logistics systems. With the emergence of advanced technologies such as industrial robots, artificial intelligence (AI), and intelligent management systems, the automotive manufacturing sector has made significant strides in performance, precision, and cost optimization.

Recognizing this development trend, ETEK continuously enhances its capabilities and accumulates experience to fulfill customer demands. ETEK is an organization with experience in building solutions and manufacturing many large-scale production lines, such as the following:

• Battery cell assembly line for cars/motorcycles.
• Painting line for frame/cover 
• Welding line 

We have had the opportunity to collaborate with many large clients such as: VinFast, Toyota, Denso, Toyoda Gosei, etc. We collaborate with many reputable partners in the market such as:  ABB, Wagner, Schneider, Cognex, Flexlink, SMC, etc. 

Benefits of automation in the automotive industry

Automation in automotive production is not only a mere option but also a strategic factor that helps manufacturers fulfill the increasing demand for quality, safety, and product personalization. Below are the main reasons explaining why automation is suitable for the automotive manufacturing industry: 

1. Enhancing Production Efficiency: Advanced Industrial Robots: Advanced industrial robots can perform many complex tasks such as welding, painting, and assembly with high precision and significantly faster than humans. For example, an automated production line can produce over 1,000 vehicles per day while still ensuring consistent quality.
2. Optimizing Supply Chain: Automation systems help optimize the management of raw materials, ensuring that there are always enough components available at various production stages without facing shortages or waste.
3. Improving Product Quality: Automated Inspection Systems: Automated inspection systems allow for real-time quality checks. Sensors and image recognition systems combined with AI help detect the smallest defects that the human eye cannot see, ensuring that every vehicle leaving the factory meets the highest standards. Additionally, minimizing production errors by eliminating human factors in critical production stages.
4. Reducing Production Costs: Using robots and automation systems not only reduces the number of workers needed but also lowers costs associated with training, management, and workplace safety. Manufacturing Execution Systems (MES) and Enterprise Resource Planning (ERP) systems help manage the efficient use of raw materials and energy, thereby saving costs and minimizing waste.

Future trends in automation in the automotive industry

  The automotive industry is gradually transforming towards comprehensive automation. Below are the key trends:

• Collaborative Robots (Cobots): Cobots are the next generation of robots that can work safely alongside humans, enhancing the flexibility and adaptability of the production line. These cobot can be easily programmed and reused for various tasks.
• Integration of AI and IoT (Industrial Internet of Things): AI and IoT allow factories to collect and analyze data in real time, optimizing production processes and predicting potential issues. This system helps businesses quickly adapt to changes and improve production efficiency.
• Smart Factories: Smart factories combine automation, AI, IoT, and big data. These factories not only automate production processes but also have the capability to self-adjust and optimize in real time, enhancing operational efficiency and product quality.

• Self-Driving Cars: Self-driving cars will revolutionize the transportation sector, reducing traffic accidents and increasing road usage efficiency. At the same time, self-driving vehicles will create new services such as autonomous taxis and automated delivery.
• 3D Printing Technology: 3D printing technology enables the production of complex components at lower costs and faster times, allowing for the creation of products based on unique designs.