Film Capacitor Assembly and Sealant coating Machine

The Film Capacitor Assembly and Sealant coating Machine is an advanced automation solution designed to streamline the assembly, sealing, and inspection processes of capacitor products. The system automatically installs thermal pads and O-rings, applies sealing adhesive with high precision, and performs comprehensive vision inspection to ensure product quality and assembly accuracy.

With integrated error-proofing functions and factory monitoring capabilities, the system helps manufacturers improve productivity, maintain consistent quality, reduce manual labor, and enhance traceability throughout the production process.

3344 x 2519 x 2090 mm

Dimension

81 s

Cycle time

0.4-0.6 MPa

Pressure

380 V

Rated voltage

Technical Features

Automatic assembly of thermal pads, O-rings, and sealant application.
Continuous adhesive weight monitoring to ensure accurate dispensing volume.
Vision inspection system detects missing components during the assembly process.
Adhesive dispensing specification based on sealant bead width according to the 2D drawing: 2.5 mm ± 0.2 mm.
Post-assembly inspection criteria: O-ring present, Thermal pad present, Correct color, Correct component type, Correct installation position
Cycle Time: 81 seconds per product.
Supports 6 product models, with model selection and changeover via the HMI touchscreen.
Machine Color: RAL7035.

Main Components

Linear Guides: Hiwin
Bearings: NSK / SKF / Misumi
Sensors: Omron
Pneumatic Components: SMC
Safety/Area Sensors: Keyence
Electrical Components: Siemens, Keyence, Omron, LS, Idec, etc.

Key Benefits

Fully automated capacitor assembly process.
High assembly accuracy and consistency.
Automatic tray loading and feeding.
Built-in error detection and quality control.
Integration with factory monitoring and manufacturing management systems.