Robot Solution For Automatic Component Mounting Into 450T Plastic Mold

1. Introduction to automatic component mounting robots into plastic molds

The robot solution for attaching components (Component insert robot solution) automatically to the 450T plastic molding mold helps automate the process of attaching components to the plastic mold of the molding machine, thereby improving manufacturing productivity, ensuring product output quality as well as reducing production costs. 

Currently, factories producing plastic molding products are mainly using manual labor to attach products to plastic molding machine molds, which will cause some NG errors for products such as: mounting the wrong product, installing the wrong position of the product, installing the product not in accordance with the product requirements, etc. reducing the quality of output products and affecting the production schedule.

The current implementation steps include: 

• Attaching flexibility to the mold
• Molding the plastic product 
• Taking the product out of the conveyor belt and moving it to the baviaROBOT SOLUTION FOR AUTOMATIC COMPONENT MOUNTING INTO 450T PLASTIC MOLD /gate cutting position

2. Customer requirements

ETEK received a request from a customer about a robot that attaches automatic components to plastic molds as follows: 

Model/type of insert product:

Customer requirements given to ETEK

3. ETEK’s solution

– Insert time is 20s

– Working principle: 450T-1 casting station

• Insert parts are fed from the Feeder insert into the positions positioned on the robot, after all the parts are inserted into the Tool, the Robot will move to the waiting position
• When the molding machine is finished casting the mold door opens, the product will be removed from the casting machine thanks to the factory’s 3-axis Robot
• The 6-axis robot will move into the insert position on the mold after that Simultaneous insertion of positioning insert details on the mold 
• When the product comes out at the drop-off position on the conveyor belt, the camera will check to detect if there is an error in the insert position

– Outstanding features of the 450T automatic nut insert robot station

• Continuous operation 24/7 without human intervention 
• Cycle time of casting machine reduced to 1.3 – 1.5 times (Depending on the product) compared to using manual insert workers 
• Overcoming errors such as missing inserts, forgetting inserts, inserts out of position, inserts at the wrong time, etc. 
• High stability, the robot rarely folds errors during operation 
• Accurate positioning of insert positions,  High travel speed

3D Operation Video Robot ABB Insert Nut Casting Station 450T

Actual Operation Video of ABB Robot Insert Nut Foundry Station 450T 

4. Why choose ETEK as a robot solution provider for attaching automatic components to 450T plastic molds?

Our advantages: 

• Cost optimization based on customer needs 
• As a total and comprehensive automation solution provider 
• In-depth expertise in system engineering 
• Experienced in implementing many projects for large partners, especially manufacturing plants 
• Partnerships with leading robotic technology providers such as ABB, QKM, and Universal Robots 

With more than 18 years of experience in the field of automation, ETEK is ready to offer the smartest solutions in providing robotic solutions that attach automatic components to 450T plastic molds to help increase productivity and bring high efficiency to your business.

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FOR MORE INFORMATION, PLEASE CONTACT ETEK AUTOMATION SOLUTIONS JOINT STOCK COMPANY

Head office address 189 Phan Trong Tue- Thanh Liet- Thanh Tri- Ha Noi 

Hotline: (+84) 965.800.166

Or leave information at Boxchat 

Website: etekautomation.com.vn