INSERTING OVERVIEW

What is Automation Inserting?

In our daily lives, we frequently encounter products assembled from numerous components, such as TVs, phones, laptops, and computers. The assembly process of these products involves multiple stages, including the step of inserting or pressing components together.

To enhance production efficiency and keep pace with the rapidly changing market, the application of automation in the inserting/pressing process has become an inevitable trend.

Automation inserting in industry refers to the use of automated systems (machines, robots, software, and smart devices) to perform the tasks of inserting components or materials into products or production systems without manual intervention.

Automation Solutions

By leveraging advancements in science, technology, and modern machinery, humans have gradually achieved full automation of this process, replacing manual labor.

A typical automated inserting/pressing system includes the following components:

1. Machine Frame: The frame serves as the structural support of the system, holding machinery components in place and ensuring stability during operation.
2. Product Jig System: The jig’s primary function is to securely fix and hold products in place, ensuring correct positioning, angle, and precision throughout production. This minimizes errors and increases speed and efficiency in operations.
3. Product Feeding System: This system automatically delivers components or parts to the required positions on the production line. Using automated feeding systems reduces labor costs and increases the continuity of production processes. Common feeding mechanisms in electronics manufacturing include bowl feeders, trays, and automatic conveyors.
4. Robot/Cobot System: Robotic arms (robots or cobots) are employed to automatically insert or press components. These mechanisms handle tasks like picking and placing components.
5. Control System: Acting as the brain of the system, the control system coordinates all activities within the system. It typically includes PLCs, HMI screens, and sensors.

Benefits

Outstanding advantages of applying automation in product inserting include:

• Increased Productivity:
  Machines and robots/cobots can operate continuously 24/7 without breaks, accelerating production speed and minimizing downtime. Automation also reduces errors caused by human factors, optimizing workflows and boosting production efficiency.
• Quality Control:
  Sensors and control systems continuously monitor critical factors such as dimensions, shapes, and technical specifications of the product. Any deviations or issues in the production process are immediately detected and corrected, ensuring consistent and stable product quality.
• Seamless Integration into Automated Lines:
  Technologies like automatic conveyors, robots, sensors, and control systems can be installed and connected to create smooth, continuous, and fully automated production processes.
• Flexibility for Adaptation:
  Modern automation systems are increasingly flexible and can adapt to various production requirements.

Applications in Industries

From everyday consumer products to large systems, everything is assembled from numerous components and details. Hence, automation inserting is suitable for various industries:

• Electrical and Electronics Assembly:
  • Electronic components: circuit boards, printers, cameras, photocopiers, phones, computers, laptops.
  • Household electrical appliances: TVs, refrigerators, rice cookers, air conditioners, water heaters.
• Automotive and Motorcycle Assembly:
  • Engines, electrical systems, control systems.
• Medical Equipment Assembly:
  • Blood pressure monitors, X-ray machines, ultrasound devices.
• Maritime Assembly:
  • Electrical systems, ship engines, safety devices.
• Aerospace Assembly:
  • Engines, electronic systems, fuel systems, and structural components of aircraft or spacecraft.

Future Development

The rapid development of science and technology in recent years has profoundly impacted all fields, from manufacturing and services to everyday life. Automation technology, with its ability to replace or assist humans in production, inspection, and management, has become a critical element in enhancing productivity, reducing errors, and improving product quality.